Electric motors and batteries have improved substantially over the past one hundred years, but today’s much hyped electric cars have a range that is - at best - comparable to that of their predecessors at the beginning of the 20th century. Weight, comfort, speed and performance have eaten up any real progress. We don’t need better batteries, we need better cars.
From about 1895 to the mid-1920s, and following the bicycle craze of the 1890s, electric cars shared the road with petrol and steam powered cars. EV’s were comparatively slow, heavy, and had a smaller range than their alternatives. During the very early years, however, electric automobiles were the most popular option for a short time, mainly because of two reasons.
Firstly, they were easy to start, while a gasoline car had to be cranked up and a steam powered car required a long firing-up time (not unlike a wood gas car). Secondly, there were few paved roads outside the city at the turn of the 20th century, which made the limited range of EV’s not that problematic. The production of electric vehicles peaked in 1912: during that time there were 30,000 EV’s on the road in the United States, two-thirds of these were used as private passenger cars. Europe had around 4,000 electric vehicles.
By 1912, the gasoline car had already taken over the largest share of the automobile sales (more than 90 percent). They were faster and could drive longer distances - not only because of their better range but also because of a more elaborate refuelling infrastructure. The rapidly expanding paved road network worked in their favour, too.
Internal combustion engines became much cheaper than electrics. In 1908, Ford introduced its mass-produced (and gasoline powered) Model-T, which initially sold for 850 dollars - two to three times less than the price of a similar electric vehicle. In 1912, the price of the Model-T came down to 650 dollars. That same year, the electrical starter for gasoline vehicles appeared, and took away one of the last selling points of EV’s. Last but not least, gasoline had become much cheaper than it had been at the end of the 19th century.
The only advantage left was the (potential) cleanliness and noiselessness of electric vehicles, the reason we want them back today. In 1914, Henry Ford announced the marketing of a cheap mass-produced electric vehicle, but this automobile was never produced. In Europe, electric passenger cars were gone in 1920, in the US they survived for a decade longer. Electric trucks, outside the scope of this article, remained successful for a longer period.
Then and now: 100 miles
If today’s supporters of EV’s would dig into the specifications and the sales brochures of early 20th century electric “horseless carriages”, their enthusiasm would quickly disappear. Fast-charged batteries (to 80% capacity in 10 minutes), automated battery swapping stations, public charging poles, load balancing, the entire business plan of Better Place, in-wheel motors, regenerative braking: it was all there in the late 1800s or the early 1900s. It did not help. Most surprisingly, however, is the seemingly non-existent progress of battery technology.
The Nissan Leaf and the Mitsubishi i-MiEV, two electric cars to be introduced on the market in 2010, have exactly the same range as the 1908 Fritchle Model A Victoria: 100 miles (160 kilometres) on a single charge. The “100-mile Fritchle” was a progressive engineering feat for its time, but it was not the only early electric that boasted a 100 mile range. I have only chosen it because its specifications are most complete, and because its range was certified.
The first electric cars (1894 - 1900) had a range of 20 to 40 miles (32 to 64 kilometres), still better than the 20 km “range” of a horse. The average second generation EV (1901 - 1910) already boasted a mileage of 50 to 80 miles (80 to 130 km). The third generation of early electric cars (1911-1920), including larger vehicles that could seat 5 people comfortably, could travel 75 to more than 100 miles (120 to more than 160 km) on a single charge - and this is still the range of electric cars today.
Motor output, speed & acceleration
The most obvious difference between the specifications of the old and new cars is the power of their motors. The 1908 car had a 10 HP motor, the 2010 car has a 110 HP motor. In other words, the Nissan Leaf has the motor output of 11 electric Fritchles. The smaller and lighter Mitsubishi i-MiEV (1,080 kg or 2,400 pounds) has the motor power of 6.5 electric Fritchles.
The maximum speed of the Fritchle was 40 km/h (25 mph), the Nissan does 140 km/h (87 mph) and the i-MiEV is not far behind (130 km/h or 81 mph). Acceleration data cannot be compared, but there is no doubt that the 2010 cars will accelerate many times faster (and can climb hills much more easily) than their early 1900 cousins. Today, fast acceleration times are one of the selling points of EV’s.
A car consumes 4 times more fuel to drive twice the speed, so it seems clear that velocity is the reason why the range of today’s electric cars did not improve in spite of better batteries. However, it is more complicated than that. The “EPA-city” range that the modern EV’s advertise, is based on an average speed of 20 mph or 31 km/h - below the 25 mph top speed of the Fritchle, and almost exactly the same as the speed at which the vehicle could drive 100 miles on one charge.
While high speeds are definitely a significant factor when considering the real-world range of today’s electric cars, it cannot explain the disappointing “official” range. Faster acceleration might play a role, but the EPA-tests described above do not consider aggressive driving either so there must be other factors at play.
Embodied energy of EV batteries
Doubling battery capacity is one way to increase the range of an electric vehicle (see also the Mini E, which sacrifices its rear seat for a larger battery and gets 104 miles), but this option is far from sustainable since it also doubles the amount of energy needed to manufacture the battery. It also doubles the costs, of course. The battery of the $ 109,000 Tesla Roadster sells for $ 30,000, as much as an entire Nissan or Mitsubishi vehicle.
Nobody has investigated how much energy it takes to produce a Tesla Roadster battery, or any other EV battery for that matter, but you can get an idea of it using an online tool from Carnegie Mellon University. Corresponding to these data, $ 30,000 of economic activity in the storage battery sector (including the production of li-ion batteries) equals an energy consumption of 23,222 kWh - that’s almost 6 years of electricity consumption by an average British household. The battery has to be replaced after a maximum of 7 years.
Today, just like 100 years ago, EV proponents are divided on the question of how to market electric vehicles. Some keep emphasizing the fact that most people never drive further than 30 miles per day - therefore the current batteries are well suited to perform their task. Most cars will be charged overnight, battery charging stations and fast-charging will do the rest.
Others, however, keep hoping for a revolutionary storage technology that will eventually give EV’s a similar range to that of gasoline cars. This belief is supported by press releases like this: “Nanowire battery can hold 10 times the charge of lithium-ion”.
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